97%
On-time rate
−18%
Freight cost per unit
0
Line stoppages in 9 months
Express Air Freight
Five plants, three borders, one control tower.
The challenge
Five plants, three borders, eleven carriers — and a 74% on-time rate that was stopping production lines twice a month. Critical parts moved on ad-hoc bookings with no shared milestones, and customs entries were filed at the gate instead of before the flight.
The solution
We moved critical parts to next-flight-out air cover, pre-cleared air customs entries and set a single control tower with live milestones for every airwaybill. Backup uplifts were named on two lanes, and pickup cutoffs were frozen on one shared page.
- Next-flight-out cover with guaranteed space on critical lanes.
- Pre-cleared air customs entries filed before wheels-up.
- Single control tower with live milestones per airwaybill.
01
Audit the lanes
Eleven carriers mapped to true on-time performance.
02
Name the flights
Next-flight-out pairs plus one backup per lane.
03
Pre-clear customs
Entries filed before departure, every time.
04
Run the tower
Live milestones from pickup to line-side delivery.
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